Common, well-proven and clean technology – both as a complete unit and in terms of its individual components. Robust and sturdy for installation in remote locations. As labor free as possible, easy to use and operated by trained but mostly unskilled operators. Require minimal pre-processing, limited need for prior sorting, crushing or shredding.Capable of handling mixed solid waste streams (non-recyclable waste with some mix of organic waste, garden waste, burnable materials such as waste wood and clothing). It can accommodate large variations in waste composition and calorific value.Operated on a daytime shift basis, five (5) days per week. Have very low unburned materials in the slag.Economical to operate and maintain and have a low and efficient fuel consumption. Have an operation manual in English.Catalogues/brochures are required. Detail Specifications for Waste Incinerators:The equipment should have a minimum life time operation often (10) years in a tropical environment.Average loading capacity of 1,000 kg/day with maximum loading capacity of 1,200 kg.
Incinerator units shall include an integral and mechanized bottom ash removal system.Ali the measuring devices attached to the incinerator should have digital display and should have provision of connecting to the recording system, which should include fuel meter and separate energy meter.Include designed pollution control devices such as scrubbers, filters or electrostatic precipitators to achieve emission limits.Each unit shall include a complete vertical exhaust and stack system 6-12 m above ground level with exhaust exit velocity of not less than 10 meters per second.Include clearly readable system operation panels. Spare parts:Each incinerator shall be supplied with all necessary spare parts required for two (2) years of operation (one set for each unit).Mandatory spare parts, for all the incinerators as a minimum, shall include: thermocoupletemperature gaugefire ropeburnerinduction air fandigital temperature display panel
Nominal burning rate shall be 100 -140 kg/hr with 8 hour daily operating cycle of ash removal, pre-heat and burn with continuous loading.Primary power source shall be electricity but capable of using diesel fuel as a supplemental fuel.The waste incinerators shall be designed for 3 Phase, 380-400 V, 50 Hz electricity supply.Should have dual combustion chambers with gas temperature achieve 1000 C for retention time at least 2 second,Have a thermal efficiency of not less than 85%.All metal surfaces (except combustion chamber internal fittings) shall be either galvanized, enameled, painted or otherwise treated against atmospheric and process induced corrosion.The incinerator combustion chambers should be designed for easy maintenance of all internal parts including the refractory and insulation. Materials used in the individual parts of the incinerator shall be heat resistance and also be protected against oxidation, corrosion, etc.Primary and secondary chambers preferably have rounded inside corners to avoid the formation of dead zone or cold pockets.Generate residual incinerator ash conforming to <10% by volume and <25% by weight of the waste incinerated.Achieve a Total Organic Carbon (TOC) content in the slag and bottom ashes of less than 3%. Combustion Efficiency (CE) at least 99%.
1 off combustion air supply fan and distribution systemHigh capacity secondary combustion chamber 2.0 @ >1050oC1 off diesel-fired afterburner C temperature controlledControl panel C automatic operationTemperature indication primary and secondary chambers 0-1200oCA secondary afterburning emission control chamber.A discharge chimney.Control panel- time and temperature dedicated control system, housed within an incinerator mounted control cabinet Unit to be capable of burning high calorific value solid, liquid and sludge waste and shall be as modified version of the Surefire incinerator by Matthews environmental solutions or as approvedSupply and install and or fabricate as wet scrubber Model – SF50/1 wet scrubber to be positioned horizontally on the chimney and manufactured from mild steel horizontal section painted with enamel paint finish, refractory lined inner section with cold face insulation of calcium silicate all to achieve a thickness of 100mm and provide internal diameter of 420mm, stainless steel spray nozzle along the refractory lining, stainless steel tank of holding capacity 250litres complete with stainless steel float valve, Hot water pump model Daylif DB 2/30 for circulation of hot water in the scrubber and galvanised piping complete with valves, strainers and water flow bypass.Automatically controlled burn and cool down period.This chamber should be equipped with burners that use low sulphur fuel.1 Diesel fired Ignition Burner1 set combustion air distribution pipe work 1 Observation port with protective glass and 1 thermocouple1 Flue gas outlet to secondary combustion chamber- Should be lined with calcium silicate insulation and a hot face combination of super duty brickwork or high strength castable. Health Care Waste management (HCWM) and would need to implement a semi industrial incinerator Feed chamber/charging door.Control panel C automatic operationTemperature indication primary and secondary chambers 0-1200oCHorizontal solid hearth, refractory lined primary combustion chamber 850mm diameter x 2000mm longFull sized bulk load/ash removal door2 off diesel-fired ignition burner C temperature controlled-Perforated and filter panels for fly ash and smoke removal-Electrical control panel with visual display of temperatures and plant cycles-Electrically operated rising loading door for hand charging-Ash door diameter 1460mm,loading door 670mm x 600mm-Other necessary accessories and testing fuel-Installation and overhead costs included
The chamber should be insulated and refractory lined with high temperature and heat resistant material. Should be fitted with burners that use low sulphur fuel.Auxiliary air supply should be controlled.Ensure residence time is not less than two seconds.Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees centigrade.Ensure the emitted oxygen content of the emitted gases is not less than 11%Ensure both primary and secondary combustion temperatures are maintained until all waste is completely combusted.Heat input from the afterburner should be controlled automatically by the programmable digital control system, such that in the event of temperatures in excess of 950°C – 1,050°C being transferred from the primary chamber the afterburner will switch off to conserve fuel.Provide 2 burners- 1 diesel fired packaged primary burner and a single secondary afterburner.The burners should be temperature controlled to conserve fuel and attain optimum combustion.Factory waste disposal packed unit dim 1850mm*2000mm*2500mm incinerator capable of burning a guaranteed 50 kg/hr of office waste efficiently without the emission of fly ash, dour and smoke-Refuse ignition burner– After burner-Air fans-Refractory lined steel shell with integrated ducts Primary combustion chamber with a capacity of 1 cubic meters.Stainless steel chimney > 6 meters.Burn rate (rate of waste incineration) -at least 50 kg per hourShould have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.1 off diesel-fired ignition burner C temperature controlled1 off combustion air supply fan and distribution systemHigh capacity secondary combustion chamber 2.0 @ >1050oC1 off diesel-fired afterburner C temperature controlled
WWW.HICLOVER.COM｜Waste Incinerators ｜Auto Roll Air Filters Nanjing Clover Medical Technology Co.,Ltd. Tel: +86-25-8461 0201 Mobile: +86-13813931455(whatsapp/wechat)Website: www.hiclover.com Email: sales@hiclover.comEmail: hicloversales@gmail.com Machine Working mode Oil or Gas […]
WWW.HICLOVER.COM｜Waste Incinerators ｜Auto Roll Air Filters Nanjing Clover Medical Technology Co.,Ltd. Tel: +86-25-8461 0201 Mobile: +86-13813931455(whatsapp/wechat)Website: www.hiclover.com Email: sales@hiclover.comEmail: hicloversales@gmail.com Item Specification Model CA-200 Main Product […]
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